AI data-driven · physics-guided scale-up

Optimize with data.
Scale with physics.

AI finds your best conditions — physics proves they'll scale.

ScaleChem pairs a self-tuning optimizer that learns from your experiments with a first-principles scale-up engine that proves the winning conditions survive the plant — every step backed by real chemistry data.

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Best conditions: 94.1% yield
Next suggested run: 0.9 eq · 62 °C
12× fewer experiments
Optimizer · Best yield vs experiments Live
ScaleChem AI Traditional 94% yield target experiments → ≈38 runs 500+ runs
Best yield
94.1%
Experiments
38
vs screening
12× fewer
Backed by real chemistry data — built and curated, not guessed
108,811
compounds, PubChem-backed
2.7M
searchable synonyms
1,441,108
classified reactions
19,610
indexed literature passages

Every compound lookup, optimization, and safety check draws on data we built — so the answers come from chemistry, not hand-waving.

One platform, two engines

Data-driven optimization. Physics-guided scale-up.

Optimization tools guess in the lab. Scale-up calculators sit in a spreadsheet. ScaleChem is the one platform that does both — and connects them.

Data-driven

The optimizer learns your reaction

A self-tuning Gaussian-process optimizer figures out which variables matter for your chemistry — no hyperparameters to set. Paste your existing data and it recommends the most informative next batch, reaching the optimum in under 5% of a typical 1,000-cell design. Sherpa, the built-in AI advisor, draws on 1.4M classified reactions and a literature corpus to explain the why.

Physics-guided

The engine proves it scales

Found your conditions? The scale-up engine tells you whether they survive the plant — from first principles, not black-box ML. Reaction enthalpy and Stoessel thermal classification, Reynolds / Power / Damköhler similarity, yield loss by mechanism, equipment sizing, safety thresholds, and cost per kg. Real transport phenomena, with honest uncertainty.

Most optimizers stop at the lab bench. Ours doesn't.

An optimizer that finds great flask conditions but can't tell you they'll fail at 2,000 L isn't finished. ScaleChem carries your winning chemistry through heat transfer, mixing, yield, equipment, and safety — so "optimal" means optimal at scale, not just in a beaker. The physics keeps the AI honest.

Benchmark · 1,000-candidate design

Find the optimum in under 5% of experiments

On a 1,000-experiment design space (5 catalysts × 5 solvents × 10 temperatures × 4 pressures), the optimizer reaches 99% of the true optimum after exploring just a few percent of candidates.

ScaleChem
~40
experiments to reach within 1% of the true optimum
First-generation BO
500+
experiments and still hadn't converged
Speedup
12×
fewer experiments to the same answer — and a better answer in the same budget

Synthetic 1,000-candidate benchmark, batch size 5, identical seed and truth function. "First-generation BO" means a fixed-hyperparameter Gaussian-process optimizer with naive batch selection — representative of legacy lab-automation tools. Modern optimizers (e.g. EDBO+) perform comparably to ScaleChem on this kind of space; the 12× gap is against first-generation BO, not state-of-the-art. Real-world performance varies with reaction-surface complexity.

The workflow

Eight tools, one path from bench to plant

Each tool feeds the next. Once you know it scales, works, and is safe — you find out what it costs.

Design
Reactions & PFDStoichiometry with PubChem-backed lookup, stage-by-stage process definition, auto-generated flow diagram and Gantt timeline.
Optimize
OptimizerSelf-tuning Gaussian process picks your most informative next experiments. Optimum in <5% of a 1,000-cell design.
Predict
Heat TransferThermal risk before scale-up — enthalpy, kinetics, jacket capacity, Stoessel runaway classification.
Dimensionless ScalingReynolds, Power, mixing time, Damköhler, tip speed across lab, pilot, and plant. Verify regime similarity.
Yield at ScaleYield loss by mechanism — mixing, thermal, holdup, workup, mass transfer. Calibrated, honest about uncertainty.
Spec
Equipment RecommenderTurns your heat-transfer, mixing, and yield analyses into concrete reactor & agitator picks at each scale, with justifications.
Safety
Process Safety & PHAWhich regulations apply (OSHA PSM, EPA RMP) by threshold-checking your inventory, then a HAZOP-style PHA on a calibrated 5×5 risk matrix.
Cost
Techno-Economic AnalysisCost per kg at production scale — multi-stage synthesis, recycle modeling, equipment sizing, tornado sensitivity.
Sherpa, the ScaleChem AI advisor
Meet Sherpa

An AI advisor that actually knows your chemistry

Sherpa rides along in Reactions and the Optimizer. Ask which variables to screen, what a compound's boiling point or GHS hazards are, or why a step is risky — and it answers from your live reaction context plus a curated corpus of chemistry literature and 1.4M classified reactions. It pulls real compound properties straight from the data, cites what it draws on, and tells you when it isn't sure. No hand-waving.

Ways to work

Start in the Lab. Grow into the Suite.

Process chemistry
🜂 Specialty chemicals
🔬 Pharma development
CDMO scale-up
Fine chemical synthesis
Get started

Spend tomorrow at the bench.

See the demo, then tell us what you're working on. No signup required to explore — and every engagement starts with a scoping conversation so your first campaign is set up right.

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